Fibre colouring
Identification colours are applied and monitored before the fibre enters the cable construction.
Manufacturing in Bangladesh
Built to the approved TDS.
One controlled manufacturing route takes each OFS cable from verified raw material to a tested, identified and documented finished drum.
Kaliakoir Hi-Tech Park, Holding B-2, Plot-14, Kaliakoir Pourashava, Gazipur-1750, Bangladesh.
Live production route
Material becomes a finished cable
Raw fibre
Verified input
Loose tube
Fibre protected
Cable core
Stranded structure
Protection
Armour & sheath
Tested drum
Released output
01
Approve
Technical basis
02
Build
Controlled process
03
Release
Tested output
8Defined manufacturing stages
3Control and release gates
1Customer-approved technical basis
Production flow
From fibre to finished drum.
Eight linked stages are grouped into three production phases, keeping the complete journey visible without a long page.
Core formation Protection Release
Phase 1
Core formation
Loose-tube production
Fibres are protected inside jelly-filled or dry loose tubes according to the approved design.
SZ stranding
Loose tubes are stranded around the central strength member to form a stable, flexible cable core.
Phase 2
Protection & finish
Armouring
The selected construction receives its specified mechanical protection for the intended route.
Sheathing
Inner and outer sheath materials are applied to meet environmental and installation requirements.
Marking
Length, product and customer-specific identification is applied during finishing.
Phase 3
Verification & release
Testing
Optical and mechanical checks confirm the finished cable against the production requirement.
Drum & dispatch
Cable is wound to the required length, sealed, labelled and prepared with its documentation.
Release discipline
Three gates. One approved outcome.
Customer-specific designs remain controlled because the technical basis, production checks and finished-cable release are treated as one connected process.
01
Before production
Approved construction
Customer requirements are converted into an agreed technical data sheet before the production run is released.
02
During production
Process control
Incoming material and the developing cable are checked at defined points through the manufacturing route.
03
Before dispatch
Finished-cable release
Final checks, identification, drum length and dispatch documents are confirmed before shipment.
Research & development
Product and material work to extend the range and improve performance.
Quality & innovation
Controlled processes supporting repeatable output and progressive improvement.
Quality control & service
Production monitoring backed by technical support for customer requirements.
Dispatch & packaging
Specified drum lengths, protective packing and technical reporting where required.
Customer-specific cable
Start with the route and required duty.
OFS Design can translate the confirmed application, fibre count and mechanical requirements into a technical data sheet for approval.